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Cabana PID

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Project Name

Cabana

Designer/s

Alinta Lim dominic.harrison

Project Deliverable

Design, Development and commercialization of a modular Cabana

Start Date

Target Launch

Post Autumn 2023

Target Price Range

$7,000 - $10,000

Internal Resource Est.

Project Budget

$30,000

Exp. CAPEX Cost

Product Proposition

Currently King Living offers an outdoor range that has a small offering of sun loungers. David King has expressed interest in increasing this segment of outdoor living through the introduction of a Cabana.

The Cabana at this conceptual stage is to be semi modular, in the below options with the possibility of having side shade

 

·        Double sun lounger

·        Double sun lounger with shade

·        Single sun lounger

·        Single sun lounger with shade

 

Aesthetically the Cabana is to feature soft rounded profiles and forms, while utilising the existing recliner latch from the King Cove sun lounger. The cushions are to feature a drain through fabric on top of textilene sling which is novel and new to KING LIVING.

Range expansion of the Cabana is expected with a sofa configuration, the expansion will then continue with supporting outdoor furniture. The initial Cabana design is preferred to go to market for the Australian 2022/23 summer period with the aspiration of the Cabana to be manufactured in the new KING LIVING Thailand factory.


Range Gap

What gap in the range is this product addressing?


Requirements for Success

What is the target requirements to make this a successful project?

Requirements

Cabana with shading options and option to keep as a sun lounger

Manufacturing Costs under XXXX

Open design to add sofa option later

Comfortable

“Wow” factor, surprise and delight

Easy/low maintenance

Safe and stable in high winds (not blow away)

Commercially viable

Marketing able to market it without showroom

Modular: Sun lounger > Cabana top shade > Cabana with side shade

Add sofa option at a later date

Aesthetically have soft curves (aluminum profile)

Weather Resistant

Use same reclining mechanism as King Cove

Drain through cushions

Removable shade and cushion covers

Easily Assembled by 2 people

Safe


Key Risks & Considerations

What are the key risks involved in the project?

e.g. manufacturing risks, design complications, bottlenecks in the timeline, commercialization risks, brand discrepancies

Key Risks

Mitigation Plan (Concept refinement phas)

Outdoor furniture safety compliance?

Shade sale high wind safety?

Climbable structure

Is there any regional safety requirements?

Is this item subject to any specific tariffs and/or duties?

UV degradation standards for the fabric

UV protection, is KING going to claim a UV protective rating for the shade?

Supply chain mostly external

Cast Aluminum joints (High CAPEX)

Market Size

Desired release date vs design & dev timeline

Texteline could be 6 months for supply

Thailand factory not ready

All new Thai suppliers (unknown relationships)

No showroom presence

Perceived quality with frame movement

Wind safety with moving parts


Design, Develop & Test

What Must be Designed?

Cabana frame with modularity

  • Size and proportion

  • Integration of shade canopy

  • Hidden central legs (joins platforms)

 

Shading

  • Shade attachment hardware

  • Shading side adjustability mechanism

            

Packaging/Assembly

  • Design for assembly

  • Assembly instructions (large)

  • Weather guards

What must be Developed?

Iterative work, or some kind or scope of work that confirms that the design works

Cabana frame with modularity

  • Aluminum casting for joints

  • Aluminum profile

  • Joiner system

  • Textilene attachment method for sub frame

  • Sub structure (steel)

  • Integration of shade canopy

  • Shading

  • Shade roof

  • Shade attachment hardware

  • Shading side adjustability mechanism

 

Shading

  • Shade attachment hardware

  • Shading side adjustability mechanism

Cushioning and fabric

  • Cushion foam insert

  • Patterns for covers

  • Attachment for cover to subframe

 

  • Frame aesthetics

  • Feet and platform alignment knock-ins

What must be tested?

List parts/tests that may be completed. E.g., functional, process, material, compliance, or market testing.

Cabana frame with modularity

  • Aluminum casting for joints

  • Extruded aluminum profile

  • Joiner system

  • Textilene attachment mechanism for sub frame

Shading

  • Shade sale

  • Joiner system

  • Roller system

 

Cushioning and fabric

  • Drain through fabric


Manufacturing Scope

Procured Externally

  • Extruded aluminum

  • Casted aluminum joiner (Casting mold)

  • Reclining system (plastic molded)

  • Textilene (new material, external could be long lead time)

  • Shading fabric (new material)

  • Plastic knock-ins

  • Shading mechanism (all)

Manufactured In-house

  • Seating – cushioning

  • Seating - fabric

  • Sub frame (welding jigs to be commissioned)

  • Powder coating (powder coating line to be commissioned)

  • Packaging (packaging yet to be commissioned in Thailand)


Resourcing Estimates

Project Length

P I

r n

o t

j e

e n

c s

t i

t

y

Less than 3 months

3 - 6 months

6 - 9 months

9 - 12 months

12 months +

High

Designer = 1.0 FTE +

Medium

High

Very High

Very High

Very High

High-Med

Designer = 0.75 - 1.0 FTE

Medium

High

High

Very High

Very High

Med

Designer = 0.75 - 0.5 FTE

Low

Medium

High

High

Very High

Med-Low

Designer = 0.5 - 0.25 FTE

Low

Low

Medium

Medium

High

Low

Designer = 0 - 0.25 FTE

Low

Low

Low

Low

Medium


Initial Concept Ideation & Sketches


Marketing 360

  • For marketing to complete

  • 360 Marketing plan


Sustainability

•How is this product going to hint towards the sustainable future KING strives for?


Return on Investment

PROFIT & LOSS (By Year)

1

2

3

4

5

6

7

8

9

10

Expected COGS (BOM cost)

 $ 1,430.40

 $ 1,430.40

 $ 1,430.40

 $ 1,430.40

 $ 1,430.40

 $ 1,430.40

 $ 1,430.40

 $ 1,430.40

 $ 1,430.40

 $ 1,430.40

Expected Sales QTY

0

400

420

441

463

486

 

 

 

 

Exptected Logistical Costs

$ 299.25

$ 299.25

$ 299.25

$ 299.25

$ 299.25

$ 299.25

$ 299.25

$ 299.25

$ 299.25

$ 299.25

Average Sale Price

 $ 6,490.00

 $ 6,490.00

 $ 6,490.00

 $ 6,490.00

 $ 6,490.00

 $ 6,490.00

 $ 6,490.00

 $ 6,490.00

 $ 6,490.00

 $ 6,490.00

Product Margin 

 $                      -  

 $      1,904,140.00

 $      1,999,347.00

 $      2,099,314.35

 $      2,204,280.07

 $      2,314,494.07

 $                      -  

 $                      -  

 $                      -  

 $                      -  

Marketing Costs

 $ 50,000.00

 $ 10,000.00

 $ 10,000.00

 $ 10,000.00

 $ 10,000.00

 $ 10,000.00

 

 

 

 

Development Costs

 $ 30,000.00

 

 

 

 

 

 

 

 

 

CAPEX (Tooling & Machinery purchases)

 $ 50,000.00

 

 

 

 

 

 

 

 

 

Project Costs

 $ 130,000.00

 $ 10,000.00

 $ 10,000.00

 $ 10,000.00

 $ 10,000.00

 $ 10,000.00

 $                      -  

 $                      -  

 $                      -  

 $                      -  

 

 

 

 

 

 

 

 

 

 

 

Net Cash Flow

-$ 130,000.00

 $ 1,894,140.00

 $ 1,989,347.00

 $ 2,089,314.35

 $ 2,194,280.07

 $ 2,304,494.07

 $                      -  

 $                      -  

 $                      -  

 $                      -  

Cumulative Cash Flow

-$ 130,000.00

 $ 1,764,140.00

 $ 3,753,487.00

 $ 5,842,801.35

 $ 8,037,081.42

$ 10,341,575

$ 10,341,575

$ 10,341,575

$ 10,341,575

$ 10,341,575

Discounted Cash Flow  (NPV)

-$ 120,370.37

 $ 1,623,919.75

 $ 1,579,207.79

 $  1,535,708.42

 $ 1,493,390.14

$ 1,452,222

0

0

0

0

Cumulative Discounted Cash Flow

-$ 120,370.37

 $ 1,503,549.38

 $ 3,082,757.17

 $ 4,618,465.59

 $ 6,111,855.73

$7,564,078

$ 7,564,078

$ 7,564,078

$ 7,564,078

$ 7,564,078

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